Ever watched The Italian Job? If so, you know that Mini Coopers pack a powerful punch in a compact frame. This guide provides detailed instructions and tips for installing a Magnaflow Exhaust System to enhance your Mini Cooper S's sound and performance.
Upgrading to a Magnaflow exhaust system can significantly improve your Mini Cooper S's performance and sound. Magnaflow exhausts are known for their durability, being made from stainless steel that resists rust and staining. Additionally, they are designed to optimize exhaust flow, which can lead to a noticeable increase in horsepower and torque.
Before you start, gather the following tools and materials:
Your Magnaflow exhaust package includes three main components:
The front resonator comes with a mounting flange that bolts directly onto your stock catalytic converter. The center pipe is secured with the supplied exhaust clamps, and the rear muffler section exits the car through the center of the rear bumper.
Using a socket wrench, remove the factory skid plate/heat shield from the chassis. Keep this piece safe as you will need to reinstall it later.
Follow the factory exhaust towards the catalytic converter and remove the mid exhaust mounting bracket from the chassis using a socket wrench. Slip the exhaust hangers out of the rubber mounting bushings and set this piece aside for reuse.
Locate the flange on the catalytic converter, which has two bolts that need to be removed. Be cautious during this step as the entire exhaust system is only supported by two rear hangers on the muffler. Have your friend hold up the front section to prevent it from crashing to the ground.
Go to the back of the car and remove the hangers from the rubber bushings to free the factory exhaust. Congratulations, you have successfully removed the factory exhaust system.
Install the Magnaflow system in the reverse order of removal:
Connect the muffler section to the connecting pipe. Slip the exhaust hangers on the muffler into the hanging rubber bushings first, then fit the rear section into the connecting pipe. Tighten the supplied clamp and ensure all connections are secure. Reinstall the skid plate/heat shield.
Start the car and check for any exhaust leaks. If everything is secure, enjoy your Mini Cooper S's new throaty growl and performance boost.
Installing a Magnaflow exhaust system on your Mini Cooper S is a rewarding project that can enhance both the sound and performance of your vehicle. With a few common tools and a bit of help, you can complete this installation in a few hours. Enjoy the improved driving experience and keep working on your Mini!
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