How important is the Wafer Front End in the Semiconductor Manufacturing Process?

Do you know more than 70% of the semiconductor manufacturers' investment is gushed into the front end or wafer processing necessary for semiconductor production?

When the front end production process gets done, the wafers are then transmitted to the assembly facility to save the chip. It assists the integration into the electronic systems, confines the electric interference, and brings the heat from the devices.

How the wafers are built up?

Varying from small chips to big motor cars, the semiconductor has an essential role in manufacturing. In semiconductor production, the chemical element is processed in the wafer form. The wafers are built up within the plastic cassettes and the production time with the specific production time and circumstances made out of steps. As along with the bump in the semiconductor's request, the manufacturers turn towards automating the production process on a further note.

The emerging manufacturing process on the verge of checking the cleanliness and environmental control is the wafer handling equipment. It has loomed from the semiconductor devices manufacturing within the semiconductor front end industry. The process is carried out for the significant environments where certain factors are checked out, such as temperature, humidity, particle contamination, and controlled with the particular parameters.

Introduction to the front end and back end wafer semiconductor production:

If we talk about the semiconductor backend production, it comes in a consignment production form based on many customers' various orders. In this case, the backend companies build the final product with the non-defective dies, which is picked up from the wafer conveyed from the front-end production and makes the products reach their place within the due dates. If we try to discover semiconductor die, it can be done via EDS, i.e., the electrical die sorting test, especially in the front-end production form. It verifies whether the individual dies on the wafer and discover the way to reach the quality level or the individual die is repairable. It gives a detailed description of the non-repairable chips that push to the next step. When this test gets completed, the defectiveness and the opposed information are filled up and pass through the backend process based on the matter. The information says that only non-defective dies are taken in the final product. Kensington Laboratories fulfill the clients' significant requirements and attempt to provide the comprehensive and best scope of the items from ADOs, end-effectors, and wafer handling robots at a modest rate.

What can we expect from the wafer handling automation?

• Appropriately chemical distribution
• No more meters requirements
• High quality
• Budget-friendly option
• Low energy consumption
• 360 degrees rotation
• Ergonomic design
• Easy loading and filling
• Customized controls

What is the reason for the effectiveness of wafer handling?

We are experienced in working over the Newport 300mm wafer robot Kensington AMAT used in working the surplus. The units are branded as Kensington Laboratories, Newport Kensington, or Newport, but they are mechanically similar. The physical condition is good, but there are few signs of prior use and handling.

The Kensington Laboratories presents the 300mm FOUP of secured wafer handling, where the robots are processed with the optical sensing device to analyze the functionality and the environment. It is used to identify whether the wafers are placed at the appropriate place and if in case it is not, where it should be.

The Newport Wafer Robots Kensington AMAT includes:

• AMAT applied materials robot repair
• Removed from the AMAT applied materials 300mm endure PVD physical vapor deposition system
• It consists of non-copper material.

Moreover, Kensington robot stage repair and Newport PM500 spare parts field replaceable units are crafted to lessen the downtime and boost productivity. It can be further abruptly and easily installed on-site by the customers without any unique tool or testing.

The stage repair services are the well-known and influential automatic motion controller products that can retrieve the robots' benefits without any hassle. Now, when it is about lessening the optimized capital investment and the obsoleteness, these devices have a concern on the heat and noise. Although you will get many stage repair systems in the market itself, the manufacturing equipment by Kensington Laboratories is the most used one. It also bestows the most personalized solutions and works over a better range of speed.

Final thoughts

Kensington Laboratories is one of the finest laboratories that build wafer handling robots and precision motion control. We are well-experienced in the wafer front end processing by supporting the high-end test and the backend equipment. We do also provide support with exceptional services for a lifetime of productivity.

Don't delay to check out with Kensington Laboratories; you will get the most authentic products of the precision handling robots to the numbers of stage repair programs at a very modest rate.