The Journey of Cocoa Beans: From Harvest to Chocolate

May 20
08:32

2024

Anne Ming

Anne Ming

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Every year, the world produces over three million tons of cocoa beans, with the majority coming from the Forastero variety, which constitutes 95% of global production. The remaining 5% is made up of the rare Criollo and the hybrid Trinitario varieties. Côte d'Ivoire, also known as the Ivory Coast, leads the world in cocoa production, exporting over 1.3 million tons annually.

Summary

Cocoa beans are the backbone of the chocolate industry,The Journey of Cocoa Beans: From Harvest to Chocolate Articles with over three million tons produced globally each year. The Forastero variety dominates the market, while the rare Criollo and hybrid Trinitario varieties make up a small fraction. Côte d'Ivoire is the top producer, exporting 1.3 million tons annually. After harvesting, beans are processed primarily in the Netherlands and the United States. It takes around 600 beans to make just two pounds of chocolate, highlighting the labor-intensive nature of this beloved treat.

Global Cocoa Production

Dominant Varieties

The Forastero variety is the most widely cultivated, accounting for 95% of the world's cocoa production. This variety is known for its robust flavor and high yield, making it the preferred choice for mass production. On the other hand, the Criollo variety, which makes up less than 1% of global production, is considered a delicacy due to its complex flavor profile. The Trinitario variety, a hybrid of Forastero and Criollo, combines the hardiness of Forastero with the refined taste of Criollo, making up the remaining 4% of global production.

Leading Producers

Côte d'Ivoire is the world's largest cocoa producer, exporting over 1.3 million tons annually. Ghana follows closely, contributing around 883,652 tons per year. Other significant producers include Indonesia, Nigeria, and Ecuador. These countries collectively account for over 70% of the world's cocoa supply.

Country Annual Production (Tons)
Côte d'Ivoire 1,300,000
Ghana 883,652
Indonesia 659,776
Nigeria 328,263
Ecuador 283,680

Source: World Cocoa Foundation

Processing Cocoa Beans

Initial Processing

Once harvested, cocoa beans undergo several processing stages. The beans are first removed from their pods and fermented for several days to develop their flavor. After fermentation, the beans are dried, a crucial step that can significantly impact the final taste. Improper drying can lead to mold growth or an undesirable flavor profile.

Leading Processing Countries

The Netherlands is the leading country in cocoa processing, followed by the United States. These countries import raw cocoa beans and transform them into various cocoa products. The Netherlands alone processes around 600,000 tons of cocoa beans annually.

From Beans to Chocolate

Roasting and Grinding

Upon reaching the factory, cocoa beans are roasted to enhance their flavor. The roasted beans are then ground into a thick paste known as cocoa mass or cocoa liquor. This paste can be further processed into cocoa butter, cocoa powder, or mixed with sugar and other ingredients to produce chocolate.

Chocolate Production

It takes approximately 600 cocoa beans to produce just two pounds of chocolate. This labor-intensive process highlights the value and effort involved in creating this beloved treat. The global chocolate market was valued at $130.56 billion in 2019 and is expected to reach $187.08 billion by 2026, growing at a CAGR of 5.7% from 2020 to 2026.

Source: Statista

Interesting Facts

  • Cocoa and Child Labor: Despite its economic importance, the cocoa industry faces significant challenges, including child labor. According to a report by the U.S. Department of Labor, over 1.56 million children were engaged in hazardous work on cocoa farms in Côte d'Ivoire and Ghana in 2018/2019.
  • Sustainability Efforts: Companies like Mars and Nestlé are investing in sustainable cocoa farming practices to address environmental and social issues. Mars aims to source 100% of its cocoa from certified sustainable sources by 2025.

Source: U.S. Department of Labor

Conclusion

The journey of cocoa beans from harvest to chocolate is a complex and labor-intensive process. With Côte d'Ivoire leading global production and the Netherlands excelling in processing, the industry continues to grow. However, challenges such as child labor and sustainability need ongoing attention to ensure a fair and ethical cocoa supply chain.

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