Galva Coat - Metal Products - Emirates Factories

The huge demand and the fast progressive development in the different applications of Street Lighting and Steel industry have implied a significant need to establish Galva Coat.Galva Coat founded in 1996, is now a land mark in the industrial area of Abu Dhabi and in a short span of time, it became one of the leading manufacturing organization not only in U.A.E but in the entire region. Our Design Engineers with their experience in this industry, in conjunction with the latest specialised software packages available, has been designing Poles/Masts and Steel Structures to give optimum performance, in line with International standards.We have an excellent blend of experienced Engineers heading the various manufacturing and supporting functions. We have maintained a Quality Control Department with latest and updated instruments to monitor each stage and process, starting from receiving of material, until dispatch, thus maintaining quality through out the execution of the job. Equipped with the biggest Galvanizing Plant in the whole Middle East region with a Kettle dimension of 14.0 m. long, 1.4 m. wide and 2.0m.deep gives Galva Coat unique superior beneficial advantages on the quality outcome of our Galvanizing services.As an outcome of our hard work, we have been successful in obtaining ISO 9001-2008 as well as ISO 14001 -2004 Certifications, and we have been awarded the Golden Award of Sheikh Khalifa Industry Award three times - in 1999, 2001 & 2003 in addition to the Environment Award, as a recognition of our great role in maintaining a sound and safety industrial working and surrounding environments atmosphere. Galva Coat always believe that the main ingredient of success is the Rigorous Quality of products, the reasonable price, and the satisfaction of clients, supported by a well structured organisation having sound strategies developing always the awareness of the need and the expectation of the varies customers.Galva Coat for Galvanizing & Lighting Poles; Looking forward to an opportunity to serve you.Galva Coat Products:Hot Dip Galv. ServicesCorrosion prevention is an essential factor in the economic utilization of the steel. In most steel products hot dip galvanizing provides ideal corrosion protection for steel. No other productive coating matches Galvanising unique combination of low - first cost, ease of inspection for coating quality, durability, predictable performance, low maintenance, resistance to impact and mechanical damage. ADVANTAGES OF GALVANISING: Galvanising provides abrasion resistant coating for an exceptionally longer period. No other protective coating can match this unique process. Since Galvanising involves coating of zinc with base steel at a considerably low cost and relatively high negligible maintenance for a longer duration, it is considered to be the most cost effective coating today. The galvanized coating becomes part of the steel surface as it forms zinc-iron alloy layers and metallurgically bonds to the base steel. The corrosion rate is extremely slow compared to other conventional coatings. The mechanical properties of commonly galvanized steels are not affected by Galvanizing. GALVANIZING IN GALVA COAT : Galva Coat have one of the biggest Galvanizing plant in the Middle East with a kettle dimensions of 14 m length,1.40 m width and 2 m depth. We are well equipped with laboratories for testing and maintaining the quality to assure that our products are coming out with zero errors. Galva Coat Galvanizing Procedure: Steel materials to be galvanized pass through the following procedures : Degreasing: Where the steel material is immersed into degreasing path to remove grease, paint and oil from the surface. Rinsing: Rinsing with water to remove degreasing materials. Pickling: The steel material is Immersed into HCL solution tank for approximately 1 to 3 hours to remove all rust from steel surface. Rinsing: Rinsing with water one more time to rinse the HCL. Fluxing: The clean steel is immersed in a flux tank consisting of zinc ammonium chlorides solution to wet the steel surface and prevent oxidation before Galvanising process. Drying: The steel material is then placed in a hot air oven to dry the flux and make a thin film of flux over the steel surface. Dipping in Molten Zinc: This is the most important step; the steel material is dipped molten zinc bath at a temp. of 450 degrees C. for a measured time to form the required zinc iron alloy thickness that varies depending on the steel material specifications. Quenching: The galvanized materials are either air cooled or quenched into water bath. Passivation: The galvanized materials are dipped in the Passivating tank whenever, required to prevent wet storage stains or white rust.To view more information about Galva Coat and its products, please visit www.emiratesfactories.com.